Before buying a used 2005 Volvo S40, check whether recall repairs were completed, how it scored in crash tests and what owners report most often. Ask the seller for service records covering any recall listed below.
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VOLVO IS RECALLING CERTAIN VEHICLES EQUIPPED WITH GARMIN 760 PORTABLE GLOBAL POSITIONING SYSTEM (GPS) UNITS BECAUSE THE BATTERIES ON THOSE UNITS MAY OVERHEAT.
Remedy: VOLVO ADVISES OWNERS TO PLEASE STOP USING THE GARMIN PORTABLE GPS DEVICE IMMEDIATELY, AND VISIT THE GARMIN WEBSITE TO DETERMINE IF THEIR UNIT IS AFFECTED. THE UNIT'S BATTERY WILL BE REPLACED WITH A NEW BATTERY AND A SPACER WILL BE INSERTED ON TOP OF THE BATTERY NEXT TO THE PCB. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 18, 2010. OWNERS MAY CONTACT…
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH T5 TURBO ENGINES, THE POLYAMIDE TUBE IN THE FUEL LINE IS SENSITIVE TO THE EXTREME TEMPERATURES THAT MAY OCCUR IN THE AREA WHERE THE TURBO/EXHAUST MANIFOLD IS LOCATED.
Remedy: DEALERS WILL CHANGE THE FUEL LINE MATERIAL TO TEFLON FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006. OWNERS MAY CONTACT VOLVO CARS AT 1-800-458-1552.
ON CERTAIN VEHICLES SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA, REOCCURRING, LONG-TERM EXPOSURE TO CERTAIN ENVIRONMENTAL CONDITIONS SUCH AS SALTY-WET CONDITIONS, IT IS POSSIBLE FOR THE PUMP ELECTRONIC MODULE (PEM) TO BECOME CORRODED INTERNALLY. THIS CAN CAUSE A FAULTY SIGNAL TO THE FUEL PUMP, RESULTING IN LOW OR NO FUEL PRESSURE TO THE ENGINE.
Remedy: DEALERS WILL REPLACE THE PEM AND INSTALL IT IN A NEW LOCATION TO PREVENT CORROSION. THE RECALL BEGAN ON FEBRUARY 20, 2008. OWNERS MAY CONTACT VOLVO AT 1-800-458-1552.
Source: U.S. NHTSA. Canadian-market vehicles can have different recalls — check Transport Canada's recall database. Always confirm recall status for a specific VIN with a dealer.
2005 Volvo S40 4-DR. w/SAB
Source: NHTSA New Car Assessment Program.
| Version | City | Highway | Combined |
|---|---|---|---|
| S40 AWD — Auto (S5), 5 cyl, 2.5 L, Turbo | 13.1 L/100 km (18 mpg) | 9.4 L/100 km (25 mpg) | 11.8 L/100 km (20 mpg) |
| S40 AWD — Man 6-spd, 5 cyl, 2.5 L, Turbo | 13.8 L/100 km (17 mpg) | 9.4 L/100 km (25 mpg) | 11.8 L/100 km (20 mpg) |
| S40 FWD — Auto (S5), 5 cyl, 2.4 L | 12.4 L/100 km (19 mpg) | 8.7 L/100 km (27 mpg) | 10.7 L/100 km (22 mpg) |
| S40 FWD — Auto (S5), 5 cyl, 2.5 L, Turbo | 12.4 L/100 km (19 mpg) | 8.7 L/100 km (27 mpg) | 10.7 L/100 km (22 mpg) |
| S40 FWD — Man 5-spd, 5 cyl, 2.4 L | 12.4 L/100 km (19 mpg) | 8.7 L/100 km (27 mpg) | 10.7 L/100 km (22 mpg) |
| S40 FWD — Man 6-spd, 5 cyl, 2.5 L, Turbo | 12.4 L/100 km (19 mpg) | 8.1 L/100 km (29 mpg) | 10.7 L/100 km (22 mpg) |
Source: U.S. EPA / fueleconomy.gov. Converted to L/100 km for Canadian buyers.
81 complaints filed with NHTSA (2 involving a crash, 0 a fire). Most-reported areas:
Source: NHTSA owner complaints. Complaints are unverified reports, not confirmed defects.